Code Welding & Pipe Fabrication
Industrial Code Welding & Pipe Fabrication in the Midwest
When the integrity of your facility is on the line, there’s no room for error. At Hayes Power Services, we provide comprehensive industrial welding and pipe fabrication services throughout the Midwest and East Coast, catering to the rigorous demands of power generation, refining, chemical processing, and food manufacturing. Our team of test-certified welders specializes in working with exotic metals and complex geometries, ensuring every joint delivers exceptional strength and corrosion resistance. Whether you require emergency repairs or a full-scale installation, we deliver craftsmanship that stands the test of time.
Uncompromising QA/QC & Documentation
In industrial code welding, the paperwork is just as critical as the torch work. We provide comprehensive quality assurance and quality control documentation for every project, ensuring total transparency and traceability. Our comprehensive qualification process involves rigorous testing of “coupons” to create a Procedure Qualification Record (PQR). From there, we develop specific Welding Procedure Specifications (WPS) that guide our work in the field. This meticulous approach ensures that every weld code meets code requirements and client specifications, providing you with a complete audit trail.
Versatile Welding Processes & Techniques
Different materials and environments demand different approaches. Our welders are qualified across a broad spectrum of processes, enabling us to select the most suitable technique for your materials, whether they’re stainless steel, carbon steel, or high-alloy specialty metals. We maintain high proficiency in:
- GTAW (Gas Tungsten Arc Welding) – Ideal for high-precision root passes and exotic materials.
- SMAW (Shielded Metal Arc Welding) – Reliable, heavy-duty welding for field installations.
- GMAW (Gas Metal Arc Welding) – High-speed efficiency for fabrication shop environments.
- FCAW (Flux-Cored Arc Welding) – Deep penetration and high deposition rates for structural integrity.
Specialized Tube Welding & Component Replacement
Boiler systems and heat exchangers require a level of precision that goes beyond standard fabrication. Our teams are experts in the intricacies of tube work, ensuring thermal efficiency and system longevity. We adhere to strict ASME standards for every component we touch, minimizing downtime and maximizing performance. Our capabilities include:
- Tube Membrane Panel Fabrication
- Superheater & Reheater Assemblies
- Economizer Coils
- Tube Rolling, Bending, & Shaping
- Tube Shield Installation
Trusted Solutions for Your Industrial Operations
Your facility requires partners who understand the stakes of industrial operations. By combining specialized tube welding capabilities, a wide range of welding techniques, and rigorous QA/QC protocols, Hayes Power Services delivers results you can trust. From critical repairs to complex pipe fabrication, our teams are ready to mobilize. Contact us today for your next project.