Project Gallery
Power Generation Plant Maintenance & Planned Outage Work
Hayes Mechanical provides exceptional maintenance and planned outage mechanical services to several power generation plants across the country. Work consists of boiler repairs, piping upgrades and repairs, environmental upgrades, fuel conversions, conveyor system maintenance and repairs, industrial fan maintenance and repairs, plus other various site repair needs and maintenance.
- Total Man-hours: 2,200,000 +
- Safety: <1.0 RIR
- Quality: <1% Rework
Joliet, Illinois Generating Station #29 Coal to Natural Gas Fuel Conversion Project
Hayes Mechanical provided field installation expertise for this $42M project. Work included internal plant gas piping to and from gas dryers and ignition units, complete installation of new auxiliary boiler and related equipment.
- Total Man Hours: 131,577
- Safety: 0 RIR
- Quality: <1% Rework
Equipment Installed
- New Auxiliary Boiler
- New Unit Ignitors
- New Vacuum System Pumps
Millwright Industrial Booster Fan / Ventilation
Hayes Mechanical provides field disassembly and reassembly services for large industrial fan-ventilation systems and other mission critical machinery. Our millwright teams are able to provide equipment rebuilding with required rigging and erection needs along with laser alignment and welding capabilities.
Homer City, Pennsylvania Generating Station
Hayes Mechanical has provided ongoing maintenance and outage services for Homer City Generating Station for 5+ years. Current man-hours are well over 500,000 with a <1.0% RIR and <1% rework. Recent project highlights;
- Total Man-hours: 150,000+
- Safety: <1.0 RIR
- Quality: <1% Rework
Equipment Services Provided
- Boiler Water Wall Replacement
- Boiler Water Riser Replacement
- Reheat Thermal Tube Replacement
- SCR (Selective Catalytic Reducer) ReplacementMaintenance and Outage Mechanical Services